The new shoe factory has been established (or the old factory has been rebuilt). What we have to consider is how to plan the layout of the new factory. The layout is to reduce waste in the production process, but also to emphasize visual communication on site.

 

Methods and steps of new shoe factory (or renovation) layout:

 

1. The analysis of the value stream map is very important. This is also the first step in the planning of the new plant. The first step in the layout of the new factory is to understand the current layout of the workshop. After understanding the layout, you can do value flow analysis, draw the current layout map, logistics roadmap, and process flow chart. Finally, you can formulate improvement goals and Improve direction. If the factory is completely new, the IE process analysis can be done according to the factory's process design.

 

2. Draw the corresponding process resource relationship matrix. The purpose of this matrix is ​​to identify the internal customer and supplier relationships between processes and resources and determine the appropriate position.

 

3. It is important to understand the demand for production capacity and the tempo of customer demand. The customer is God. We need to understand the product demand and customer demand so that we can successfully sell products produced in the factory. Thirdly, analyze the standard working hours and make the improvement plan of the local accent.

 

4. In this step, it is necessary to determine the layout of the main layout of the factory. Planning and design are gradually carried out from each corner of the plant, the team and the production line. The locations of the main passage, visit passage, logistics passage, and pedestrian passage must be planned. Production line planning It can't be ignored, this includes personnel shifts, daily production capacity, and so on.

 

5. Detailed planning and design instructions, explaining the stability of the layout plan, the extension of production capacity and future variability.

 

6. We can use the final layout of software or cardboard simulation planning to simulate the testing of machinery and equipment in the factory for logistics and handling, and find the disadvantages to further improve.

 

The reasonable layout of the new plant can effectively reduce the moving time of the product, which improves the production efficiency and is conducive to the rapid development of the new plant.